Implementation for New Dyeing Technique

Authors

  • bassem waleed Obour City – First district- street 8, Cairo 11828, Egypt,Senior Students at Canadian international College Under supervision of: Dr. Naguib Saleh and Dr. Noha Mohamed
  • Christine Kamal Nasr City – Seventh district, Cairo - 11727, Egypt,Senior Students at Canadian international College Under supervision of: Dr. Naguib Saleh and Dr. Noha Mohamed
  • Mary Samir El Montazah City – Hefny Region, Alexandria - 21919, Egypt, Senior Students at Canadian international College Under supervision of: Dr. Naguib Saleh and Dr. Noha Mohamed
  • Mohamed Osama 6th October city – 71 Fadan Region, Giza-3220012, Egypt, Senior Students at Canadian international College Under supervision of: Dr. Naguib Saleh and Dr. Noha Mohamed

Keywords:

dyeing process, polyester fabric, Continuous Dyeing Machine, classic control system, process efficiency, space optimization, textile industry

Abstract

This research project introduces a new dyeing technique using a Continuous Dyeing Machine for polyester fabric, one of the most widely used textiles. The machine design incorporates specific requirements for dyeing synthetic materials, such as high temperatures up to 135 degrees Celsius, crucial for effective dye absorption. The three-stage process involves immersing the fabric in a chemical sink for optimal dye penetration, removing excess chemicals through a padder under 2 bar pressure, and subjecting the fabric to a high-temperature treatment in the shock and furnace section. The objectives focus on reducing the current six-hour dyeing time and consolidating four processes into a single machine for improved space utilization and reducing time. The control system adheres to classic control theory principles, with component selection based on its applicability to fabric movement through the Continuous Dyeing Machine. This research represents a significant advancement in polyester fabric dyeing, offering insights into process efficiency and space optimization in the textile industry.

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Published

2023-06-08

How to Cite

waleed, bassem, Kamal, C., Samir, M. ., & Osama, M. . (2023). Implementation for New Dyeing Technique. American Scientific Research Journal for Engineering, Technology, and Sciences, 93(1), 111–120. Retrieved from https://asrjetsjournal.org/index.php/American_Scientific_Journal/article/view/9030

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Articles