An Analytical Study of the Effect of Fluid Flow on Damping Characteristics in Deep Drilling
Keywords:
drilling, chatter, chatter suppression, fluid, damping.Abstract
In this study a new method for suppression of chatter vibration in deep drilling based on the model previously provided by authors [Mehrabadi et al., International Journal of Machine Tools and Manufacture 49.12 (2009): 939-946] is discussed. The study showed that the application of the fluid flow would improve the damping characteristic of the drill bit. Some of the advantages of this method are: (i) being simple and low cost in construction, (ii) easy to assemble, and (iii) elimination of the need to adjust damping characteristic of the suppression method. In this research investigation, it is shown that by introducing a Stokes flow around the drill bit contained in a jacket, asymptotic border line of stability could be raised drastically while frequency of the chatter does not vary dramatically.
References
[2]. S. Ema, E. Marui, Theoretical analysis on chatter vibration in drilling and its suppression, Journal of Materials Processing Technology 138 (2003) 572–578.
[3]. T. Arvajeh, F. Ismail, Machining stability in high speed drilling. Part 1: modeling vibration stability in bending, International Journal of Machine Tools and Manufacture (2005).
[4]. T. Arvajeh, F. Ismail. Machining stability in high speed drilling. Part 2: Time domain simulation of a bending-torsional model and experimental validations, International Journal of Machine Tools and Manufacture (2005).
[5]. Jochem C. Roukema, Yusuf Altintas, Generalized modeling of drilling vibrations, Part I: Time domain model of drilling kinematics, dynamics and hole formation, International Journal of Machine Tools & Manufacture 46 (2006) 2073–2085.
[6]. K.J. Kim, J.Y. Ha, Suppression of machine tool chatter using a viscoelastic dynamic damper, ASME Journal of Engineering for Industry 109 (1987) 58.
[7]. S. Ema, E. Marui, A fundamental study on impact dampers, International Journal of Machine Tools and Manufacture 34 (1994) 407.
[8]. Hwang, H. Y., & Kim, J. K. (2003). Design and manufacture of a carbon fiber epoxy rotating boring bar. Composite Structures, 60(1), 115-124.
[9]. Marui, E., Ema, S., Hashimoto, M., & Wakasawa, Y. (1998). Plate insertion as a means to improve the damping capacity of a cutting tool system. International Journal of Machine Tools and Manufacture, 38(10), 1209-1220.
[10]. Ziegert, J. C., Stanislaus, C., Schmitz, T. L., & Sterling, R. (2006). Enhanced damping in long slender end mills. Journal of Manufacturing Processes, 8(1), 39-46.
[11]. Mei, D., Kong, T., Shih, A. J., & Chen, Z. (2009). Magnetorheological fluid-controlled boring bar for chatter suppression. journal of materials processing technology, 209(4), 1861-1870.
[12]. Varanasi, K. K., & Nayfeh, S. A. (2006). Damping of flexural vibration using low-density, low-wave-speed media. Journal of sound and vibration, 292(1), 402-414.
[13]. Munoa, J., Beudaert, X., Dombovari, Z., Altintas, Y., Budak, E., Brecher, C., & Stepan, G. (2016). Chatter suppression techniques in metal cutting. CIRP Annals-Manufacturing Technology.
[14]. Ema, S., & Marui, E. (2000). Suppression of chatter vibration of boring tools using impact dampers. International Journal of Machine Tools and Manufacture, 40(8), 1141-1156.
[15]. Iman Maleki Mehrabadi, Mohammad Nouri, and Reza Madoliat. "Investigating chatter vibration in deep drilling, including process damping and the gyroscopic effect." International Journal of Machine Tools and Manufacture 49.12 (2009): 939-946.
[16]. Chwang, Allen T., and T. Yao-Tsu Wu. "Hydromechanics of low-Reynolds-number flow. Part 2. Singularity method for Stokes flows." Journal of Fluid Mechanics 67.04 (1975): 787-815.
Downloads
Published
How to Cite
Issue
Section
License
Authors who submit papers with this journal agree to the following terms.
